The first time I added dye, I just put in two or three drops and it looked like the right color red. NO SPAM, EVER. Obviously, the hanging wasn’t deep enough to house a bulb, so I went to work making a clay housing for the bird that was deep enough for a light; I used an old Harley light as a reference as to how deep to make it for an 1157 bulb. Begin by unscrewing and/or carefully prying it … At night, you can literally see every little detail in the hummingbird’s beak and wings. They came in a set of two, but I knew I only needed this one; it was hard finding a bird with the right amount of detail that was also in a good position for a motorcycle tail light; taking into account screw placement, position on the bike, etc. Here’s two different hummingbirds, my first and second attempt. The first one was the perfect color red, but then I began to cut into the resin to make room for the bulb, and it started to get pink real quick. so you don’t have a ton of material to play with. ). Note the vertical flutes in both the clear and amber lenses. How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens!) The resin is hard as hell, so you don’t have to worry about cracking or breaking it. Red lens option with No Window or Top Window is ECE Compliant. This mold making how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin… Set the temperature between 150 to 200 degrees and heat the lights for about 3 to 5 minutes maximum. The second effort I added about half an ounce of dye and it was black as hell, but when I carved it out, it was perfect. If someone rear-ends me, I’ll punch them in the brain. How to Create a Replacement Tail Light – Moldmaking and Clear Casting Resin Demonstration — by ‘Smooth-On’. You mix the two things in the bottles in a 5:1 ratio, and then pour it over the object to be cast. Once you have done this, get the wires of your housing pulled through the hole. The classic Squareback design mimics the look of the stock taillight and mounts to the stock taillight baseplate to add a modern look to your rear fender, Make sure that all of the wires are pulled through. Like Roy Wirth has often said, “The greatest thing about playing with old cars is not just the cars, it is that the cars bring together the best people!” I also knew I needed a hummingbird because if you've seen my bike you'll understand why...but this is where you use your imagination; this process can work on any shape you can find. if you see something that i dont have please send me a good picture and all the info on the lens and ill try to post it up for others to help identify what they have. Figure 3. ... making a mold for one set is not very cost effective.You should use polycarbonate plastic for the lenses. Also, use a plastic container, not a glass one, because getting the mold out of the container requires that you cut it out. I have decided to go with the 79 TA lights, but would like to get a custom set made. Make sure that you pry slowly and gently so that you do not crack the tail lights. The finished model that I’m about to make a mold of. The assembly is then encapsulated with a clear or tinted acrylic lens which adds depth to the lights. Hot rod. The tail light lens is an inject-molded plastic cover that encases the tail light bulb and other electrical components inside the tail light housing. The following brands are exempt from additional discounts to the selling price: Drag Specialties, Biltwell, How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens! Just another shot of the mold, showing some of the detail. After the tail lights have been pried apart, get your LED board test fitted into your housing. sad to say you may have to use my site to figure out what you have. No? Hell, make a Hitler portrait or a dildo or a viking riding a wolf throwing a skull. Figure 9. Custom blue fender with Invisible SmoothTail and brake light on! Figure 2. Hmmm, what else could you use this for? 1965 Catalina Star Chief. Figure 5. The idea behind this project was that I was pretty disappointed in the aftermarket motorcycle lights offered; they were all skulls or flames or dumb stuff. Pontiac Firebird various years. Here you can see the holes drilled for the brass screws, the resin is mighty tough so you don’t have to worry about cracking it. Figure 8. Okay, that’s all there is to it. Once I had the mold, used a two-part clear polyurethane resin kit, again found at a local art store. This stuff is super strong, so you don’t really need thick walls. For this particular project, I had to tint the clear polyurethane with a red transparent dye. You can create a replacement tail light lens by learning the mold-making and casting processes. Does anyone know where I could get a custom tail light made? Can't ya just go buy some repro 39 ford lights? We can produce custom gauge cluster faces for most makes and models. The good news is that once you have the mold, you can use it hundreds of times with no loss of detail. This how-to was written up by Ryan, aka originalrumrunner, on the ChopCult forum. But, hell, I want to see that damn viking riding a wolf! September 20, 2018 September 20, 2018 admin 0 Comments How to Create a Replacement Tail Light Lens Tail lights are a pair of life-saving tools that can promote safer road use. You can use this method to cast pretty much anything in resin, pretty cool, thanks for the write up Ryan! Flush Mount Lenses and Lights. 1963 LeSabre Wildcat. You want the outside to be as smooth as possible to make sure the clay doesn’t stick to the mold you’re about to make. The resin had this nice warm red color. Danchuk # 2631 will work on any 1955 classic Chevy. Free shipping available to the contiguous 48 states, DC, and to all U.S. Military APO/FPO/DPO addresses only. Terms of Service. Won a hummingbird hanging on Ebay for $3.49. The sky’s the limit. ), Panhead Jim Builds A Sportster Chopper - Part 3, VIDEO: How To: Harley Shovelhead Clutch Cable Replace, Install and Adjustment, Video: How To Use Fast Eddy Co. Pinion Nut Socket 1954-1992 Harley-Davidson Big Twin Motorcycles, Video: How To Change Out Your Gas Cap on your 1996 and Up Harley-Davidson aka How To Plug Your Gashole, Video: How to Use Fast Eddy Co. Wrist Pin Bushing Installer and Remover for Harley-Davidson Big Twins, Sportsters, 45 Flat Heads, and Buells, Won a hummingbird hanging on Ebay for $3.49. Back Up (Reverse) MULTI COLOURED LENSES. Also, Photo credit goes to Henri Thomassen. Interior courtesy. Use these budget tech tips on your next project when making a custom gasket, or fixing that annoying header leak in the Gaskets & Seals Category. There will always be some imperfections in the resin; some little air bubbles cannot be avoided, but it’s got a vintage, clearly one-off look to it that separates it from the CNC or machine-cast parts out there. JUST GREAT STUFF. EMAILS ARE NEVER SHARED. Smokey Step 2 Lay your lens into the clay with the curved side pointing up and press it in. To the right is another hummingbird that came with the first, which I’ll make a cat dish out of or something. I made a brass ring around the back, a clear window for the license plate illumination, I even made a light for another bike out of the cap of a spraycan. Purchase price of excluded items is applied toward free shipping level of $79.95. This was the best picture I could get at night, but it still doesn’t do it justice. This how-to was written up by Ryan, aka originalrumrunner, on the ChopCult forum. Warm and fuzzy. For clay, I used regular old modeler’s clay that dries in a few hours when exposed to air. On the bike, the light was looking good. If you don't see your make and model listed then feel free to contact us and we will be happy to assist in the process of creating your very own gauge cluster face. 1961-62 Olds Station Wagon. Figure 6. Same fender with brake light on! **Only one coupon code or discount can be used per order. Check here for special coupons and promotions. (below) The LED assembly is designed for dual brightness. Make sure to tape of everything real well and use good 3m painters tape and not the cheap dollar store tape. Figure 7. This is the reverse mold of the object in the previous picture, done using a two-part silicone rubber mold kit you can get online or at a local art store. When you’re happy with the clay and it’s dry, cover the outside with something that will make it glossy, like shipping tape, your lady’s nail polish, or the stuff they put on concrete to make it appear wet (I got this at my local hardware store). 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